We – EPG Group the largest Chain and agricultural gearbox factory in China with 5 distinct branches. For a lot more information: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828
With numerous years’ expertise in these strains, we have been distinguished from other suppliers in China by our benefits in aggressive pricing, on-time shipping, prompt responses, on-hand engineering help and very good right after-sales providers. Our Advanced thermo treatment equipment, this kind of as community heat therapy oven, multi-use thermo treatment method oven, and so on. capabilities go far beyond the scope of our catalog. Dependent on consumer demand from customers, we now inventory sound collars with oversized bores for purposes in which the normal tolerance does not allow for sufficient clearance. We also offer numerous finishes for strong and split collar including yellow zinc, nickel and chrome. Several are even stocked for off-the-shelf delivery. We also manufacture and stock sound collars with 2 set screws, with via holes, and without having holes. Collars are obtainable in inch and metric dimensions. Hefty sequence clamp-variety collars and threaded collars are also obtainable. We can even supply sq. bore collars for quantity specifications. And if your special requirements repeat regularly, we are glad to stock components for scheduled releases. What ever your collar specifications, Lucas Industrial is your supplier for high top quality expense – powerful elements. industrial factors such as roller chains. Roller chains are accessible in regular, nickel plated & stainless metal materials in pitch dia. ranging from 1/4 in. to 3 in. Varieties contain leaf chains in lacing configurations ranging from 2 x 2 to 8 x 8. Leaf chains are obtainable in pitch dimensions ranging from 1/2 in. to 2 in., pin dia. ranging from .156 in. to .687 in. & tensile strengths ranging from 4,000 lbs. to 156,000 lbs. Applications include agricultural, conveyors, drilling, electronics assembly, foods processing, fork carry vans, hoists, packaging & textile machinery. one. Apps of SINOMAC Vulcanization Autoclave
Rubber vulcanization is a chemical process at a given force, temperature and time for changing normal rubber into much more tough materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) between personal polymer chains. Vulcanized materia EPT are significantly less sticky and have exceptional mechanical houses. And vulcanization autoclave is utilized extensively for this chemical method. The major merchandise are galoshes, rubber tubes, cable, rubber roller, rubber ball, and so forth.In this subject, SINOMAC has been the chief, as we have accrued entire vulcanization knowledge and technology for several years.
2. Standard Layout Info
two.1 Model and Dimension
- Autoclave product: SN-LHGR2560
- Powerful diameter: 2500mm
- Powerful size: 6000mm
Definition: * Successful diameter is the internal diameter of the autoclave.
* Successful length is to level to do the true duration of the shell.
two.2 Manufacturing Potential
- Doing work circle of autoclave: can be established according to the functioning process
- Max dimension of pulley: Ø2000X6000mm
two.3 Electric Energy
- Running voltage: 400V (AC)±5%, 3 section, 50 Hz
- Manage electrical power: 220VAC/50Hz/24VDC
2.4 Drinking water, Air and Steam Provide
- Cooling h2o usage: ~4mthree/h
- Cooling drinking water force: min.3 bar ~ max. 6 bar
- Management air of manage equipment: 5 ~ 7bar
- Steam potential: 2t/h
two.5 Environmental Conditions
- Max. air temperature: +50ºC
- Min air temperature: -5ºC
- Relative Humidity: <80%
- Altitude: <2000m
3. EPT Function and Operating Method
three.1. EPT Attribute
Autoclaves with direct steam: heating and pressurization are carried out with steam. This heating program is specifically effective and indicated for merchandise of big sizes and excess weight. The temperature uniformity which usually varies amongst ±2°C,the exchange capacity, transpiring with condensation on colder surfaces, coupled with tested installations, permit to obtain excellent results.
three.2 Functioning Approach
three.2.1 StHangZhourd curing recipe
|Temp. setpoint||Push. setpoint||Temp. stage period||Push. step length|
3.2.2 A quick curing recipe example
4. Gear Complex Particulars
4.1 Pressure Vessel
SINOMAC Pressure Vessel with rapid-opening door, can be accredited to:
- CHINESE STHangZhouRD, GB150-2011
- AMERICAN STHangZhouRD ASME SEC VIII DIV.1 with ASME Certification
- EUROPEAN STHangZhouRD PED ninety seven/23/EC with CE certification.
four.2 Door System
- The closing technique of the autoclave is the indented sort assisted with a hydraulic method, in get to swiftly and secured make a completely airtight closing.
- The complete technique is composed of a few elements: a pair of equipment flange, driven gadgets and seal ring.
- Hydraulically operated doorway opening and closing. It is managed by PLC method.
- The seal ring is made of silicon rubber.
- Safety stress sensors have to avert door opening in case of stress (authorized considerably less than .1 bars).
four.3 Thermal Insulation Program
Inside Insulation and External Insulation
We use ceramic fiber as the insulation substance. The heat transfer coefficient is extremely minimal to make the warmth reduction to a bare minimum. The covering board of ceramic fiber is stainless steel. It is corrosion resistant and looks good. Interior insulation style can get a low strength usage, while external insulation layout gets a higher one particular, but a much better temperature uniformity.
- Insulation:Internal insulation layer
- Insulation material:Ceramic fiber
- Exterior sheet metallic: stainless metal,1. mm
- Insulation thickness:100mm
4.4 Heating Method
- The heating method is a indirect steam sort.
- The indirect system will be via stainless-steel or copper tubing type heat exchanger put on the rear facet of the autoclave among enthusiast and products. The stream have to shift from materials to fan, then shift entrance doorway using vessel aspect to substance
- Heating Exchanger material :304 Stainless-metal with aluminum fin or copper tubing aluminum fin
- Heating Exchanger variety: Multi-row finned tubing
4.5 Air Recirculating Method
- Sizzling air circulating duct
Annular air-duct placed on the two side of the autoclave inside as the ahead air delivery technique. This layout attributes make the temperature more uniform, and working space much more large.
- The Motor admirer for circulation
The motor is bolted to the rear of the autoclave, it drives the supporter right.
- Parameters of circulating fan
Rated rotate velocity:960r/min(400V/50HZ)
Enthusiast wheel:7# centrifugal impeller(Diameter:700mm),
Flow rate:12800 M3/h.
- Shaft sealing
Functioning with water cooling to guarantee a long life, the shaft drinking water cooling with different drinking water pump and stream switch to be equipped to check h2o stream and immediately alarm/end the cycle if there is not sufficient drinking water circulation.
4.6 Temperature monitoring components
Temperature thermocouples: 2 pcs, K kind, such as HMI checking, info-acquisition and manage.
4.7 Pressure Parts
- Inlet and exhau EPT valve, proportionally managed, Electric management valve.
- Guide exhau EPT valve, 3-piece ball valve.
- Force transducer: 1
- Precision: +/- 50mbar
- Strain gauge:1
four.8 Control System
- Management Method is developed primarily based on the analysis and advancement towards rubber vulcanization processing industry, such as the PLC central controlling component, touch screen (HIM) operation program and community, it is a consumer pleasant, condition of the art, programmable digital system.
- Password secured entry entry, operator can log into the system by accessing the security login form with a identify and password.
- It is automatic controlling, recording and graph the temperatures and pressure of the autoclave, audible alarms for high or low temperatures or pressure.
- Handbook procedure screen enables operator take guide control temperature, stress, and valves as permitted.
- It can insert or help save the product working recipe, exhibit the stress and temperature curve whenever and its paperless record purpose can realize record, preserve and verify of technique curve and approach parameters.
- It has over-temperature and overpressure alarm and a variety of basic safety safety functions.
- Client can function register, login and typing in solution info, and realize intranet or remote control.
- Interaction to a Individual Laptop permitted (Teamviewer ), with created in software program to plan, record and graph of method in real time.
- Net relationship via Team-Viewer (VPN) with our Company.
4.9 Safety System
4.9.1 Mechanical safety interlock I
Protection limit handle is interlocked with the lid. Workers have to turn the deal with to unlock the safety device then the lid can be opened.
four.9.2 Electrical security interlock II
The basic safety device operates with basic safety restrict handle and connects with our ECC. When workers function the reducer and basic safety restrict handle, while there is strain in the autoclave, the ECC will give a sound-light-weight alarm.
4.9.3 Basic safety valves
There is one safety valves on the leading of autoclave. We have set a force restrict in the valves. When the pressure exceed the limit, the valves will work routinely to release the air down to a sensible pressure assortment.
five. Configurations of Autoclave
- HMI: Wenview touch monitor, ZheJiang
- PLC: Siemens
- Principal electrical element : Schneider,China
- Restricted change: Omron
- AUTOCLAVE Shell: ASME/PED/GB, SINOMAC
- EPT elements: Hualiang, China
Manage cupboard in accordance to CE stHangZhourds
six. Program EPT View (Oblique steam heating)
eight.1 The tools will be appropriately packed / wrapped considering lengthy-length ocean and land transportation and tough managing that may happen in the absence of the two functions.
eight.2 Proper security from dampness, rust, mould, scratches, shaking, and so forth, will be taken so that the goods could get there at the installation website in very good problem.
8.3 Shipping marks and warning signed will be evidently painted, and thorough packing li EPT (in English/Espanol) will be soundly hooked up, to the outside of the packing.
eight. Autoclave Specification
|MODEL SN-LHG2560 VULCANIZATION AUTOCLAVE-TECHNICAL PARAMETER|
|No.||Description||Unit||Specifications and Parameters|
|1||Effective Working Diameter||mm||2500|
|two||Effective Working Length||mm||6000|
|3||Autoclave Track Distance||mm||900|
|5||Max. Working Pressure||MPa||.8|
|six||Safety Valve Exhaust||MPa||.85|
|seven||Design Temperature||ºC||two hundred|
|eight||Max. Working Temperature||ºC||one hundred eighty|
|9||Temperature Uniformity at Steady State||ºC||±2|
|ten||Openning Door Mode||—||Hydraulic|
|11||Working Medium||—||Compressed air|
|12||Heating Mode||—||Steam indirect heating|
|14||Quantity of Circulating Fan Motor||Set||one|
|15||Quantity of Circulating Fan Motor||KW||15|
|sixteen||Thermocouple Type||—||Type K or J|
|eighteen||Quantity of Vaccum Pressure Transducer||Piece||—|
|19||StHangZhourd Control Mode||—||PLC+Pc|
|20||Control Software||—||Thermal Processing Control (TPC)|
|22||Insulation Material||—||Ceramic Fiber|
|24||Insulation Sheet Material||—||Stainless Steel or Aluminized Steel|
|25||Working Environment Temperature||ºC||Min. -20ºC, ,Max. +45ºC|
|26||Working Environment Humidity||—||<60%|
|27||Power Supply||—||400VAC, 3P+N+PE, 50/60Hz|
9. Expert Workshop
ten. SINOMAC International Turnkey Assignments
With the encounter of manufacture and service for fifteen a long time, our specialist staff are in a position to provide the global turnkey project, like a skilled training. SINOMAC autoclaves can be produced as ASEM, PED, EPT stHangZhourds, as effectively as our Chinese stHangZhourd.
From the SINOMAC Group, with 15 a long time of expertise.
The use of first tools manufacturer’s (OEM) portion figures or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating solution use and compatibility. Our firm and the outlined substitution components contained herein are not sponsored, authorized, or produced by the OEM.